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3D Scan & Measuring Solution.

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SPECIAL AREAS OF 3D LASER SCANNING

Challenge:

Accuracy is key in almost every aspect of aerospace manufacturing, whether is the manufacturing of components, inspection of final parts, jig and fixture alignment, or even the complete assembly of on aircraft- there is absolutely no room for error.

 

Solution:

Portable 3D metrology solutions provide the highest accuracy measurements that are reliable and repeatable. Regardless of the component size or shape, a portable measuring device is able to quickly, easily, and accurately provide the required data to ensure specifications are met.

2. Aerospace

 

1. Accident

    Reconstruction

 

Challenge:

Investigators must thoroughly document an accident scene with extreme detail in a short period of time before any disturbance of the scene occurs.

 

Solution:

A portable laser scanner is used to capture a permanent three-dimensional snapshot of the accident site as well as the vehicles involved.

Challenge:

The effort to build or move a bridge can be massive. New designs must be tested,And documenting older bridges can be a difficult process.

 

Solution:

With the use of portable 3D measurement devices, engineers can test and measure new concrete and steel bridge span designs. They can also use these devices to measure discreet points affixed to concrete or steel structures to monitor stress and strain under various load test. If a bridge needs to be transported, deflection can also be recorded and monitored in real-time to ensure there is no major damage or change during transport.

4. Bridge

 

3. Automotive

 

Challenge:

Whether it is the production line of a major automotive manufacturer or the shop floor of a custom or performance car builder, easy and convenient inspection at all point in the design and production process is important in creating in efficiencies and the final product.

 

Solution:

Portable CMM solutions provide highly accurate measurements throughout the design and production of automobiles

– for either production or custom racecars. For small parts, large parts, contoured parts, even contact or non-contact measurements- portable metrology has solution.

Challenge:

The success of the defense industry comes from developing and building the most advanced military systems

in the world. Staying on the cutting edge of technology is not easy,

but it is imperative.

 

Solution:

Portable CMMs can archive measurements that were once thought impossible. They allow measurements to be taken wherever needed, even in the field. Portable metrology offers speed, accuracy, and convenience.

6. Defense

 

5. Construction

 

Challenge:

With BIM becoming the standard in the industry, every contributor must be able to work collectively to improve building efficiency, productivity and quality.

 

Solution:

A portable laser scanner is the preferred solution for documenting

as-built conditions for new construction or renovation projects.

Challenge:

Having to transport large components of heavy machinery such as military vehicles, earthmovers and agricultural equipment to an inspection area is both time-consuming and costly.

Since the parts are typically very large, performing inspections and alignments with traditional tools can be difficult.

 

Solution:

Portable CMMs can quickly and easily inspect heavy machinery components on site. Their lightweight design makes them easy to transport and are simple enough for one person to operate.

8. Heavy Machinery

 

7. Foundry

 

Challenge:

As can be imagined, foundries must be able inspect very large dies in a harsh working environment. It is also important to able to track critical die wear and correct any potentional problems before they become real problems.

 

Solution:

A portable CMM can be taken directly on the floor of a foundry to inspect dies directly at the CNC machine. They can also be used to track die wear and to reverse engineer parts that do not have existing prints or CAD.

Challenge:

Constant use of a hydro turbine can cause components to warp or shift over time, and station can in turn operate less efficiently. During upgrades, entire turbines or sections need to be replaced. Plant downtime

is costly, so creating efficiencies is critical.

 

Solution:

Portable 3D measurement equipment is used to accurately align, inspect, and document each turbine and turbine components, providing higher accuracy and speed over traditional methods.

10. Hydro Power

 

9. Heritage

 

Challenge:

Documenting as-built conditions of fragile historical structures and buildings is needed for research in the preservation and conservation of these monuments.

 

Solution:

A portable laser scanner is ideal for documenting as built conditions in 3D point clouds in accurate detail measuring.

Challenge:

Medical research and the design and development of medical devices often involve reverse engineering and/or rapid prototyping. The ability to quickly scan a part, compare it to CAD data, and then redesign and rebuild it with tremendous speed and accuracy is

a constant goal.

 

Solution:

Portable CMMs and imaging devices allow for the easy scanning and measurement of devices in development. This enables quick

and accurate corrections to be made as needed before a device’s use.

12. Medical Systems

 

11. Machine Shop

 

Challenge:

Fast-paced machine, or job, shops often struggle with the dual challenges of speed and accuracy. Being able to quickly produce accurate parts is crucial to their continued success. Neither producing inaccurate parts nor missing customer deadlines are viable options.

 

Solution:

Portable CMMs allow manufactures to quickly take accurate measurements directly on the shop floor. This not only eliminates the need to remove the

in-production part from the floor to take it to a separate measurement room,

but it also allows the part to be measured directly on the machine producing it.

Challenge:

Plant downtime is costly, components require precise dimensions, and an efficient plant layout is crucial.

 

Solution:

Portable CMMs are the ideal tool for various power generation applications, whether you are working with nuclear or wind energy components, or steam, gas or hydro turbines.

14. Power Generation

 

13. Petromechanical

 

Challenge:

Facility managers need to incorporate routine plant maintanance and refurbishment in a timely manner to avoid costly downtime as well as document entire facilities for asset management.

 

Solution:

Laser scanners and laser trackers are able to capture three-dimensinoal data of entire facilities and of their associated piping, structures and large components.

Challenge:

Shipbuilding requires large-scale assembly in some of the toughest environments. It is critical that components be inspected prior to installation to ensure proper fit, as well as properly installed on-site.

 

Solution:

Portable 3D measurement solution allow for a fast and accurate way to inspect ship parts and components. Their portability makes it possible to assist with the installation of these components on the ship itself. Laser scanning obtains the as-built condition of the ship and allows for easier repair or future restoration.

16. Shipbuilding

 

15. Pulp & Paper

 

Challenge:

Misaligned paper mill rolls yield a poor quality product, run at lower rates, and often result in machine downtime. A proper alignment tool is critical as part of scheduled maintenance routine and for troubleshooting problems.

 

Solution:

A portable CMM is so versatile it can be used to set and maintain all aspects of roll alignment, enabling quick configuration change out.

Challenge:

When it comes to installing a wind turbine and assembling the components together, it is crucial that everything is built according to exact specifications – there is no room for error. Any rework that is discovered at the installation stage can be costly.

 

Solution:

Portable 3D metrology solutions

obtain accurate measurements of components such as turbine hubs, blades, blade attachments, and

molds before they are shipped to

the installation site.

18. Wind Power

 

17. Tunnel & Mining

 

Challenge:

Engineers need to periodically conduct tunnel quality inspections and reduce unnecessary excavating while maintaining a safe and secure work environment.

 

Solution:

A portable laser scanner is used to generate 3D models of tunnel inner walls and ceilings to perform

geological mapping.

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